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Food industry

Metering and disinfection in the food industry

Perfect hygiene and precise metering are indispensable in food production. To achieve this, ProMinent supplies appropriate and reliable measurement, control and metering technology as well as various water disinfection systems.

Requirements - Food industry

 

Food – a commodity with extremely high hygiene requirements

Food is an ideal breeding ground for microorganisms and can easily be contaminated with substances and residues which are harmful to human health. German food hygiene regulations therefore obligate any company working with foodstuffs to continually monitor their operations to prevent any hygiene risks.

The risks come in very different forms, and may arise from the potable or process water used, or contamination of the equipment and machinery used. Proper cleaning and disinfection is therefore essential for compliance with statutory guidelines.

Disinfection, metering, measurements and control – ProMinent's got it all covered

Complete hygiene therefore requires reliable, economical disinfection solutions that protect the whole production chain. Metering pumps and disinfection systems are ideally placed to provide this. Highly accurate metering of the chemicals needed ensures that no unwanted substances impair the quality of the end product. For example, over-metering does not produce a better result, but is more likely to damage material whereas under-metering results in a selection of resistant microorganisms. The basic principle of "as little as possible - as much as is needed" applies to metering.

ProMinent provides a wide range of products for all these challenges, covering everything from individual solutions to made-to-measure complete solutions for all production processes.

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Overview

 

Food – a commodity with extremely high hygiene requirements

Food is an ideal breeding ground for microorganisms and can easily be contaminated with substances and residues which are harmful to human health. German food hygiene regulations therefore obligate any company working with foodstuffs to continually monitor their operations to prevent any hygiene risks.

The risks come in very different forms, and may arise from the potable or process water used, or contamination of the equipment and machinery used. Proper cleaning and disinfection is therefore essential for compliance with statutory guidelines.

Disinfection, metering, measurements and control – ProMinent's got it all covered

Complete hygiene therefore requires reliable, economical disinfection solutions that protect the whole production chain. Metering pumps and disinfection systems are ideally placed to provide this. Highly accurate metering of the chemicals needed ensures that no unwanted substances impair the quality of the end product. For example, over-metering does not produce a better result, but is more likely to damage material whereas under-metering results in a selection of resistant microorganisms. The basic principle of "as little as possible - as much as is needed" applies to metering.

ProMinent provides a wide range of products for all these challenges, covering everything from individual solutions to made-to-measure complete solutions for all production processes.

Downloads

Suitable products - Food industry

The ProMinent beta is a microprocessor-based diaphragm solenoid metering pump capable of flows from 0.16 to 8.45 gph (0.59 to 32 l/h) and pressures to 363 psi (25 bar).

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The solenoid-driven diaphragm metering pump gamma incorporates a wealth of eXcellent ingenuity! With integrated pressure measurement, it ensures the smooth running of your metering process. The gamma/ X is ideal for all metering work involving liquid media.

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The gamma/ XL is a smart, connectible solenoid-driven metering pump that is setting new standards in terms of productivity, reliability and cost-effectiveness.

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The DULCOFLOW flow meter measures all liquid media. The amount of liquid which has passed through in pulsing flow regimes are measured.

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The Sigma/ 1 Basic is an extremely robust motor-driven metering pump with patented multi-layer safety diaphragm for excellent process reliability. It offers a wide range of power end designs, such as three-phase or 1-phase AC motors, also for use in areas at risk from explosion.

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Robust motor-driven metering pumps like the Sigma/ 2 Basic guarantee excellent process reliability with their patented multi-layer safety diaphragm. The diaphragm metering pump offers a number of power end versions, also suitable for use in areas at risk from explosion.

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The patented multi-layer safety diaphragm for excellent process reliability is just one feature of the extremely robust motor-driven metering pump Sigma/3 Basic. It also offers a wide range of power end versions, such as three-phase or 1-phase AC motors, also for use in ATEX areas.

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The entire Sigma motor-driven metering pump product range, control type S1Cb/S2Cb/S3Cb, has been equipped with intelligent features, like removable operating unit and an automatic overpressure cut-off.

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The entire Sigma motor-driven metering pump product range, control type S1Cb/S2Cb/S3Cb, has been equipped with intelligent features, like removable operating unit and an automatic overpressure cut-off.

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The entire Sigma motor-driven metering pump product range, control type S1Cb/S2Cb/S3Cb, has been equipped with intelligent features, like removable operating unit and an automatic overpressure cut-off.

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OZONFILT Compact OMVb is a complete, ready-to-use system solution for the generation and metering of ozone.

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Our plastic storage tanks guarantee compliance with statutory specifications taking into account country-specific approvals, which regulate the production and operation of systems for storage and metering of environmentally-hazardous substances.

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The metering and emptying station DULCODOS SAFE-IBC provides your process with chemicals interruption-free. The system conforms to chemical compatibility requirements for a safe and innovative solution for storage and injection.

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The DULCOMETER Type D1Cb is suitable for applications in drinking water, wastewater, and cooling water treatment. The single channel measuring and control unit D1Cb is equipped for all-important measured variables for basic applications in water treatment and with an error and calibration logbook.

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The measuring and control device DULCOMETER Compact for pH and redox measured variables is equipped with the standard functions for use in water treatment plants, allowing the operator to switch between the measured variables pH and redox, and between P and PID control characteristics.

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Compact 2-wire-transmitter with microprocessor technology. Reliable monitoring for pH, Redox, Chlorine, conductive conductivity, and temperature applications.

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Ultrafiltration system DULCOCLEAN UF reliably and safely uses membrane technology to remove turbidity, particles and microbiological contamination.

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Reverse osmosis system DULCOSMOSE TW is the all-purpose model for modern potable water desalination. Maximum permeate output at low operating pressures ensures low investment and operating costs.

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Chlorine dioxide measurement with DULCOTEST sensors offers precise, reliable, application-specific measured values in real time for all oxidation and disinfection tasks.

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Conductivity sensors for optimum process integration: DULCOTEST sensors meet a wide range of measuring requirements and allow the best solution to any given measuring task to be achieved.

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Widely used sensor for the measurement of oxygen dissolved in water above 0.1 ppm to oxygen saturation. For installation in standard immersion pipes or in the bypass line of the process flow. Use in aeration tanks of clarification plants, waterworks, in fish breeding or to monitor surface water. Minimal maintenance due to visual measuring principle.

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The application-based DULCOTEST sensors for free chlorine deliver precise measured values and a high degree of monitoring and process reliability in any disinfection application.

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ORP measurements with DULCOTEST sensors: Precise, reliable and application-adapted measured values in real time. Can be used in water treatment or industrial process waters with strict requirements.

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Measuring ozone in oxidation and disinfection applications: DULCOTEST sensors offer precise, reliable, application-specific measured values in real time.

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Measurement of peracetic acid concentration with DULCOTEST sensors: Precise and reliable for disinfection in safety-sensitive applications in the food, pharmaceutical and medical industries. Can also be used in waste water treatment.

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pH measurements with DULCOTEST sensors: Precise, reliable and application-adapted measured values in real time. Control, regulate and monitor chemical processes with the aid of precise measured values.

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The unique UV systems DULCODES LP are synonymous with pioneering water treatment – efficient and free of chemicals.

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UV system DULCODES LP for drinking water disinfection, comprehensively certified to internationally-recognised DVGW/ÖVGW/SVGW/UVDGM standards. Looking to the future, the systems have already been type-tested in accordance with the latest DIN 19294-1:2020-08 test regulation. Successful certification officially confirms the precise 50-100% control range of the highly efficient VARIO-Flux lamps with dynamic lamp heating.

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UV system with hygienic design of radiation chamber. For reliable disinfection and constant quality in your production process.

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The UV system works cleanly and with efficient use of energy, based on continuously variable medium pressure lamps, and can therefore automatically compensate for variations in the water quality or level of contamination.

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OZONFILT OZVb is powerful and compact and is ideal for efficient ozone generation from compressed air in the output range of up to 0.15 lb/h. The turnkey ozone system including mixing equipment offers everything you need for safe and seamless operation.

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OZONFILT OZMa is synonymous with maximum operational safety and minimal operating costs. The ozone generator is maintenance-free and generates up to 0.93 lb/h (420 g/h) of ozone from compressed air.

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Chlorine dioxide system for production of a chlorine-free chlorine dioxide solution, especially suitable for multiple points of injection. Bello Zon CDLb produces ClO2 discontinuously using the acid/chlorite process with diluted chemicals.

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Chlorine dioxide system, which continuously produces ClO2 according to the acid/chlorite method with diluted chemicals. Extremely simple operation, clear construction, analogue control, manual control or via contacts.

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Chlorine dioxide system for the metering of chlorine dioxide with diluted starting chemicals. The certified yield guarantees efficient chlorine dioxide production. Bello Zon CDVd can be easily and safely integrated into any water treatment process.

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Chlorine dioxide system for the metering of chlorine dioxide with concentrated starting chemicals. The proven safety concept protects people and the environment. The certified yield guarantees efficient chlorine dioxide production. Bello Zon CDKd can be easily and safely integrated into any water treatment process.

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Efficient production of the highly effective disinfectant DULCOLYT 400 with an exceptionally low chloride and chlorate content. Ideal for particularly sensitive applications in the beverage and food industry, e.g. for the production of baby food. Maximum protection against corrosion and very good cost efficiency.

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The AEGIS II provides reliable control and offers the most flexible communication options to optimize efficiency and profitability for all your cooling, boiler, and wastewater or disinfection applications.

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Bello Zon CDLb H2SO4 especially for applications critical with regard to corrosion for the production of low-chloride chlorine dioxide liquid. With the chlorine dioxide system, ClO2 is produced discontinuously following the acid / chlorite procedure.

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The DULCOMETER DACb controller uses intelligent controller functions to close the control circuit between ProMinent DULCOTEST sensors and ProMinent metering pumps.

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The DULCOFLEX (DFXa) is an intelligent peristaltic metering pump that is valve-free and has the accuracy of a diaphragm pump. Applications include gaseous, highly viscous, abrasive, shear-sensitive and chemically aggressive fluids.

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With DULCONNEX API, you can access your data on request from the DULCONNEX Cloud. Use this for integration into existing process control systems, SCADA, mobile or online apps as well as MES or share data with other digital solutions.

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Hydrogen peroxide measurement with DULCOTEST sensors: Efficient and reliable determination of the concentration of hydrogen peroxide - can be used in a wide range of applications.

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As an extremely robust hydraulic diaphragm metering pump, the ORLITA Evolution E1Sa meets the most exacting safety requirements. It is characterised by its PTFE multi-layer diaphragm with integral diaphragm rupture warning / signalling system and unique diaphragm position control.

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Monitoring and treatment of cooling water with DULCODOS Cooling Water–the compact measuring and control system specially designed for the treatment of cooling water in evaporation cooling systems and wet separators.

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The hygienic design version of the sigma diaphragm metering pumps is optimised in terms of dead space, features as few gaps as possible and has smooth, wetted surfaces for flexible and easy use in hygienically sensitive applications.

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DULCOZON OZLa is an ozone generator with low life cycle costs. It combines a high ozone concentration with unbeatable efficiency.

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Introducing flexible programming with ProMinent's SlimFlex 5 Built-in WiFi Hotspot. Enhanced, responsive browser views for smart phones and tablets makes programming fast and easy!

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The UV system DULCODES LP TL for syrup disinfection declares war on heat-resistant germs. In instances when standard heat pasteurisation isn't up to the job, UV light provides a very quick and efficient form of disinfection without the need for heat.

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