Food Industry

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Requirements - Food industry

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Food – a commodity with extremely high hygiene requirements

Food is an ideal breeding ground for microorganisms and can easily be contaminated with substances and residues which are harmful to human health. German food hygiene regulations therefore obligate any company working with foodstuffs to continually monitor their operations to prevent any hygiene risks.

The risks come in very different forms, and may arise from the potable or process water used, or contamination of the equipment and machinery used. Proper cleaning and disinfection is therefore essential for compliance with statutory guidelines.

Disinfection, metering, measurements and control – ProMinent's got it all covered

Complete hygiene therefore requires reliable, economical disinfection solutions that protect the whole production chain. Metering pumps and disinfection systems are ideally placed to provide this. Highly accurate metering of the chemicals needed ensures that no unwanted substances impair the quality of the end product. For example, over-metering does not produce a better result, but is more likely to damage material whereas under-metering results in a selection of resistant microorganisms. The basic principle of "as little as possible - as much as is needed" applies to metering.

ProMinent provides a wide range of products for all these challenges, covering everything from individual solutions to made-to-measure complete solutions for all production processes.

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Overview

Food – a commodity with extremely high hygiene requirements

Disinfection, metering, measurements and control – ProMinent's got it all covered

ProMinent provides a wide range of products for all these challenges, covering everything from individual solutions to made-to-measure complete solutions for all production processes.

Downloads

Applications - Food industry

CIP - Cleaning In Place

CIP gets to work exactly where it's needed

Small volumes of disinfectant are produced and used on site for sterile machines and process water. Highly concentrated, dangerous chemicals and tedious disassembly are a thing of the past.

Production of whey and cheese

Perfect water for the entire production process

To guarantee an end product fit for purpose, ProMinent ensures optimum water quality at every stage of production, thereby reliably complying with statutory hygiene standards.

Fish processing, fish and shrimp farming

Successful farming and hygienic processing

More and more people are enjoying delicacies from our seas. Fish farms and also the fish processing industry therefore face the huge challenge of producing goods quickly and hygienically. Disinfected water is essential to both industries.

Large bakeries

Baking with reproducible quality

A large share of the bakery products we consume today are manufactured by machine. Producing goods that taste just right requires precise metering of the individual ingredients.

Cleaning fruit and vegetables

Simple and reliable cleaning process for agricultural products

Fresh fruit and veg are an essential part of our diet. So it's very important for them to reach the consumer in a safe condition. Precise metering of chlorine dioxide ensures that this is the case.

beta b Solenoid Diaphragm Metering Pump

0.20 to 8.45 gph (0.74 to 32 l/h) at pressures up to 363 psi

The ProMinent beta is a microprocessor-based diaphragm solenoid metering pump capable of flows from 0.16 to 8.45 gph (0.59 to 32 l/h) and pressures to 363 psi (25 bar).

gamma/ X Solenoid Diaphragm Metering Pump

0.61 to 11.89 gph (2.3 to 45 l/h) at pressures up to 363 psi

The solenoid-driven diaphragm metering pump gamma incorporates a wealth of eXcellent ingenuity! With integrated pressure measurement, it ensures the smooth running of your metering process. The gamma/ X is ideal for all metering work involving liquid media.

gamma/ XL Solenoid Diaphragm Metering Pump

0.08 gpd to 20.74 gph (12.6 ml/h to 78.5 l/h) at pressures up to 363 psi

The gamma/ XL is a smart, connectible solenoid-driven metering pump that is setting new standards in terms of productivity, reliability and cost-effectiveness.

DULCOFLOW flow meter

Will accommodate a measurement range of 0.02-13 gph

The DULCOFLOW flow meter measures all liquid media. The amount of liquid which has passed through in pulsing flow regimes are measured.

Motor-driven Metering Pump Sigma/ 1 (Basic type)

Capacity range 5.3 - 38 gph (20.4 - 144 l/h), 174 - 58 psi

The Sigma/ 1 Basic is an extremely robust motor-driven metering pump with patented multi-layer safety diaphragm for excellent process reliability. It offers a wide range of power end designs, such as three-phase or 1-phase AC motors, also for use in areas at risk from explosion.

Motor-driven Metering Pump Sigma/ 2 (Basic Type)

Capacity range 14.7 – 110.9 gph (56 - 420 l/h), 232 - 58 psi

Robust motor-driven metering pumps like the Sigma/ 2 Basic guarantee excellent process reliability with their patented multi-layer safety diaphragm. The diaphragm metering pump offers a number of power end versions, also suitable for use in areas at risk from explosion.

Motor-driven Metering Pump Sigma/ 3 (Basic Type)

Capacity range 45.9 – 264.1 gph (174 - 1,000 l/h), 174 - 58 psi

The patented multi-layer safety diaphragm for excellent process reliability is just one feature of the extremely robust motor-driven metering pump Sigma/3 Basic. It also offers a wide range of power end versions, such as three-phase or 1-phase AC motors, also for use in ATEX areas.

Motor-driven Metering Pump Sigma X: Sigma/ 1
S1Cb (Control Type)

5.5 to 30.9 gph (21 - 117 l/h) and pressures up to 174 psi (12 bar)

The entire Sigma motor-driven metering pump product range, control type S1Cb/S2Cb/S3Cb, has been equipped with intelligent features, like removable operating unit and an automatic overpressure cut-off.

Motor-driven Metering Pump Sigma X: Sigma/ 2
S2Cb (Control Type)

14.8 to 93.3 gph (56 - 353 l/h) and pressures up to 232 psi (16 bar)

Motor-driven Metering Pump Sigma X: Sigma/ 3
S3Cb (Control Type)

48 to 274.7 gph (182 - 1,040 l/h) and pressures up to 174 psi (12 bar)

System Solution OZONFILT Compact OMVb

Ozone capacity 20 – 70 g/h

OZONFILT Compact OMVb is a complete, ready-to-use system solution for the generation and metering of ozone.

Storage Tanks

Useful capacity 500 l- 50,000 l, indoor and outdoor installation

Our plastic storage tanks guarantee compliance with statutory specifications taking into account country-specific approvals, which regulate the production and operation of systems for storage and metering of environmentally-hazardous substances.

Metering and emptying station DULCODOS SAFE-IBC

Storage and drainage of chemical totes up to 265 gallons (1,000 l – metering of chemicals up to 265 gph (1,000 l/h)

The metering and emptying station DULCODOS SAFE-IBC provides your process with chemicals interruption-free. The system conforms to chemical compatibility requirements for a safe and innovative solution for storage and injection.

DULCOMETER Controllers

The DULCOMETER Type D1Cb is suitable for applications in drinking water, wastewater, and cooling water treatment. The single channel measuring and control unit D1Cb is equipped for all-important measured variables for basic applications in water treatment and with an error and calibration logbook.

Measuring and control device DULCOMETER Compact

The measuring and control device DULCOMETER Compact for pH and redox measured variables is equipped with the standard functions for use in water treatment plants, allowing the operator to switch between the measured variables pH and redox, and between P and PID control characteristics.

DULCOMETER DMT 2-Wire-Transmitters

Compact 2-wire-transmitter with microprocessor technology. Reliable monitoring for pH, Redox, Chlorine, conductive conductivity, and temperature applications.

Ultrafiltration System DULCOCLEAN UF

8 – 75 m³/h filtrate output

Ultrafiltration system DULCOCLEAN UF reliably and safely uses membrane technology to remove turbidity, particles and microbiological contamination.

Reverse Osmosis System DULCOSMOSE TW

Permeate output 0.1 – 50 m³/h

Reverse osmosis system DULCOSMOSE TW is the all-purpose model for modern potable water desalination. Maximum permeate output at low operating pressures ensures low investment and operating costs.

DULCOTEST sensors for chlorine dioxide

Graduated measuring ranges 0.01 – 10 mg/l

Chlorine dioxide measurement with DULCOTEST sensors offers precise, reliable, application-specific measured values in real time for all oxidation and disinfection tasks.

DULCOTEST sensors for conductivity

Graduated measuring ranges 0.01 µS/cm – 2,000 mS/cm

Conductivity sensors for optimum process integration: DULCOTEST sensors meet a wide range of measuring requirements and allow the best solution to any given measuring task to be achieved.

DULCOTEST sensors for dissolved oxygen

Measuring ranges: 0.05 – 10 mg/l and 0.1 – 20 mg/l

Precise measurement of dissolved oxygen with DULCOTEST sensors – very wide range of applications, from the monitoring of water rich in oxygen, including surface water or potable water, to the reliable control of minimal oxygen concentrations when aerating aeration tanks in clarification plants.

DULCOTEST sensors for free chlorine

Graduated measuring ranges 0.01 – 200 mg/l, special measuring range up to 1,000 mg/l

The application-based DULCOTEST sensors for free chlorine deliver precise measured values and a high degree of monitoring and process reliability in any disinfection application.

DULCOTEST ORP sensors

Typical measuring range -1,500...+1,500 mV; wider ranges are possible depending on the measuring device.

ORP measurements with DULCOTEST sensors: Precise, reliable and application-adapted measured values in real time. Can be used in water treatment or industrial process waters with strict requirements.

DULCOTEST sensors for ozone

Measuring range 0.02 – 2 mg/l

Measuring ozone in oxidation and disinfection applications: DULCOTEST sensors offer precise, reliable, application-specific measured values in real time.

DULCOTEST sensors for peracetic acid

Graduated measuring ranges 0.02 – 2,000 mg/l

Measurement of peracetic acid concentration with DULCOTEST sensors: Precise and reliable for disinfection in safety-sensitive applications in the food, pharmaceutical and medical industries. Can also be used in waste water treatment.

DULCOTEST pH sensors

Graduated pH measuring ranges 0 – 14

pH measurements with DULCOTEST sensors: Precise, reliable and application-adapted measured values in real time. Control, regulate and monitor chemical processes with the aid of precise measured values.

UV System DULCODES LP

Flow up to 523 m³/h

The unique UV systems DULCODES LP are synonymous with pioneering water treatment – efficient and free of chemicals.

UV System DULCODES LP certified

Flow up to 406 m³/h

UV system DULCODES LP for drinking water disinfection, comprehensively certified to internationally-recognised DVGW/ÖVGW/SVGW/UVDGM standards. Looking to the future, the systems have already been type-tested in accordance with the latest DIN 19294-1:2020-08 test regulation. Successful certification officially confirms the precise 50-100% control range of the highly efficient VARIO-Flux lamps with dynamic lamp heating.

UV system DULCODES LP F&B

Flow up to 168 m³/h

UV system with hygienic design of radiation chamber. For reliable disinfection and constant quality in your production process.

UV System DULCODES A

Flow up to 809 m³/h

The UV system works cleanly and with efficient use of energy, based on continuously variable medium pressure lamps, and can therefore automatically compensate for variations in the water quality or level of contamination.

Ozone System OZONFILT OZVb

Ozone capacity 10 – 70 g ozone/h

OZONFILT OZVb is powerful and compact and is ideal for efficient ozone generation from compressed air in the output range of up to 0.15 lb/h. The turnkey ozone system including mixing equipment offers everything you need for safe and seamless operation.

Ozone System OZONFILT OZMa

Ozone capacity 70 – 420 g ozone/h

OZONFILT OZMa is synonymous with maximum operational safety and minimal operating costs. The ozone generator is maintenance-free and generates up to 0.93 lb/h (420 g/h) of ozone from compressed air.

Chlorine Dioxide System Bello Zon CDLb

0 – 120 g/h capacity with storage of up to 60 g of chlorine dioxide for peak metering. Max. flow rate at 0.2 ppm ClO₂ metering capacity of 600 m³/h

Chlorine dioxide system for production of a chlorine-free chlorine dioxide solution, especially suitable for multiple points of injection. Bello Zon CDLb produces ClO₂ discontinuously using the acid/chlorite process with diluted chemicals.

Chlorine Dioxide System Bello Zon CDEb

5-200 g/h chlorine dioxide. Max. flow at 0.2 ppm ClO₂ metering is 1,000 m³/h

Chlorine dioxide system, which continuously produces ClO₂ according to the acid/chlorite method with diluted chemicals. Extremely simple operation, clear construction, analogue control, manual control or via contacts.

Chlorine Dioxide System Bello Zon CDVd

2.5 – 2,000 g/h chlorine dioxide. Maximum volume of water that can be treated with metering of 0.2 ppm ClO₂, depending on the size of the system: 50 - 10,000 m³/h

Chlorine dioxide system for the metering of chlorine dioxide with diluted starting chemicals. The certified yield guarantees efficient chlorine dioxide production. Bello Zon CDVd can be easily and safely integrated into any water treatment process.

Chlorine Dioxide System Bello Zon CDKd

7.5 – 12,000 g/h chlorine dioxide. Maximum volume of water that can be treated with metering of 0.2 ppm ClO₂, depending on the size of the system: 60,000 m³/h

Chlorine dioxide system for the metering of chlorine dioxide with concentrated starting chemicals. The proven safety concept protects people and the environment. The certified yield guarantees efficient chlorine dioxide production. Bello Zon CDKd can be easily and safely integrated into any water treatment process.

Electrolysis system DULCOLYSE

Output: up to 800 g/h

Efficient production of the highly effective disinfectant DULCOLYT 400 with an exceptionally low chloride and chlorate content. Ideal for particularly sensitive applications in the beverage and food industry, e.g. for the production of baby food. Maximum protection against corrosion and very good cost efficiency.

Chlorine dioxide system Bello Zon CDLb with multiple points of injection

0 – 120 g/h capacity with storage of up to 60 g of chlorine dioxide for peak metering. Max. flow rate at 0.2 ppm ClO₂ metering capacity of 600 m³/h, up to 6 points of injection possible as standard

Flexible solutions for the production and metering of ClO₂ adapted to our customer's tasks, requirements and anticipated pricing.

AEGIS II Controller

The AEGIS II provides reliable control and offers the most flexible communication options to optimize efficiency and profitability for all your cooling, boiler, and wastewater or disinfection applications.

Chlorine dioxide system Bello Zon CDLb H2SO4

8 – 89 g/h chlorine dioxide generation

Bello Zon CDLb H₂SO₄ especially for applications critical with regard to corrosion for the production of low-chloride chlorine dioxide liquid. With the chlorine dioxide system, ClO₂ is produced discontinuously following the acid / chlorite procedure.

Controller DULCOMETER diaLog DACb

The DULCOMETER DACb controller uses intelligent controller functions to close the control circuit between ProMinent DULCOTEST sensors and ProMinent metering pumps.

DULCOFLEX - DFXa

0.038 gpd (6 ml/h) to 17.7 gph (65 l/h) at up to 102 psi back pressure

The DULCOFLEX (DFXa) is an intelligent peristaltic metering pump that is valve-free and has the accuracy of a diaphragm pump. Applications include gaseous, highly viscous, abrasive, shear-sensitive and chemically aggressive fluids.

DULCONNEX API

With DULCONNEX API, you can access your data on request from the DULCONNEX Cloud. Use this for integration into existing process control systems, SCADA, mobile or online apps as well as MES or share data with other digital solutions.

DULCOTEST sensors for hydrogen peroxide

Graduated measuring ranges 0.2 – 2,000 mg/l, special measuring ranges up to 100,000 mg/l

Hydrogen peroxide measurement with DULCOTEST sensors: Efficient and reliable determination of the concentration of hydrogen peroxide - can be used in a wide range of applications.

Hydraulic Diaphragm Metering Pump ORLITA Evolution E1Sa

Capacity range of single-head pump: 0.24 - 32.2 gph (0.9 – 122 l/h), 3,771 - 435 psi

As an extremely robust hydraulic diaphragm metering pump, the ORLITA Evolution E1Sa meets the most exacting safety requirements. It is characterised by its PTFE multi-layer diaphragm with integral diaphragm rupture warning / signalling system and unique diaphragm position control.

Measuring and control system DULCODOS Cooling Water

Monitoring and treatment of cooling water with DULCODOS Cooling Water–the compact measuring and control system specially designed for the treatment of cooling water in evaporation cooling systems and wet separators.