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UV System DULCODES LP TL

Flow up to 36 m3/h

The UV system DULCODES LP TL for syrup disinfection declares war on heat-resistant germs. In instances when standard heat pasteurisation isn't up to the job, UV light provides a very quick and efficient form of disinfection without the need for heat.

Product description

Efficient UV disinfection of sugar syrup

The UV system DULCODES LP TL can disinfect up to 36 m3/h of sugar syrup. The system uses an optimised flow with mixing zones in the thin-film reactors for optimum radiation of liquids. When working with viscous media with a low UV transmission of up to 20 %/cm in particular, UV disinfection With UV disinfection, the water to be disinfected is irradiated with ultraviolet light ... more in the glossary saves energy and costs and can replace pasteurisation. Up to 99.99 % of heat-resistant spores can be eliminated which typically cannot be achieved by pasteurization. UV treatment with the DULCODES LP TL system has no negative impact on the quality, taste or appearance of the sugar syrup.

Features and Benefits

  • Reliable elimination of spores, yeasts and mould fungus, especially 99.99 % of heat-resistant spores
  • Product quality is unchanged in terms of appearance, taste and aroma
  • Saves energy and money because the UV system takes the place of standard, energy-intensive pasteurisation
  • Low investment costs
  • Hygienic system design: no dead space, surface finsihing < 0.8µm, residual emptying possible, round tubular frame, hygienic design of the control cabinet, etc.
  • Remote control: simple remote monitoring and remote control
  • Optimised flow behaviour ensures even UV radiation of all medium with one UV dose
  • Continuous monitoring of system performance by DVGW/ÖVGW-compliant sensor connection system with calibrated UVC sensor
  • Reduced life cycle costs: Use of long-life VARIO-Flux high output lamps with low energy consumption and high UV yield
  • Turnkey system into which numerous options can be integrated: Pre-filtration and post-filtration, pressure sensors, temperature sensors, IDM flow measurement, butterfly valves for shutting off, sample valves for microbiological testing, control cabinet air conditioning
  • Mapping of the UV dose applied, in conjunction with a flow measurement
  • User-friendly and intuitive: the control for displaying operating statuses and adjusting operating parameters by means of a clear touch panel
  • Precise documentation: all relevant operating data and events are saved and can be simply and conveniently analysed

Field of application

The following list is a general representation of basically suitable applications for this product. Please contact your personal representative to discuss the use of the product in your individual application.

  • Disinfection of sugar syrup

    Technical Details

    • Hydraulically optimized reactor made of high-quality stainless steel 1.4404/AISI316L using computer simulation
    • High-performance amalgam lamps "VARIO-Flux" with dynamic lamp heating
    • Guaranteed lamp life of 14,000 operating hours (pro rata)
    • Electronic ballasts for gentle ignition, operation and individual monitoring as well as control of the lamps

    Technical Data

    Max. flow rate*

    Max. flow rate**

    Lamp power

    Connected load

    Dimensions L x W x H

    gph | m3/h

    gph | m3/h

    W

    kW

    inch

    * UV transmission > 38 %/cm; irradiation intensity 1.300 J/m2

    ** UV transmission > 20 %/cm; irradiation intensity 1.300 J/m2

    2x350 LP TL

    1,057 | 4

    608 | 2.3

    2x370

    1.4

    106.3 x 23.62 x 90.55

    4x350 LP TL

    2,114 | 8

    1,215 | 4.6

    4x370

    2.0

    106.3 x 23.62 x 90.55

    6x350 LP TL

    3,170 | 12

    1,823 | 6.9

    6x370

    2.9

    106.3 x 23.62 x 90.55

    2 x 4x350 LP TL

    4,227 | 16

    2,431 | 9.2

    8x370

    3.4

    106.3 x 31.5 x 90.55

    2 x 6x350 LP TL

    6,341 | 24

    3,646 | 13.8

    12x370

    5.4

    106.3 x 31.5 x 90.55

    3 x 6x350 LP TL

    9,511 | 36

    5,469 | 20.7

    18x370

    7.5

    118.11 x 51.18 x 90.55

    Lamp type

    Low-pressure lamp VARIO Flux

    Control type

    Siemens SPS with touch panel

    Permissible operating pressure

    145 psi

    Permissible ambient temperature

    41…104 °F (5…40 °C)

    Permissible medium temperature

    39…104 °F | (4…40 °C)

    Enclosure rating

    IP54

    Downloads for UV System DULCODES LP TL

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    Overview

    Efficient UV disinfection of sugar syrup

    The UV system DULCODES LP TL can disinfect up to 36 m3/h of sugar syrup. The system uses an optimised flow with mixing zones in the thin-film reactors for optimum radiation of liquids. When working with viscous media with a low UV transmission of up to 20 %/cm in particular, UV disinfection With UV disinfection, the water to be disinfected is irradiated with ultraviolet light ... more in the glossary saves energy and costs and can replace pasteurisation. Up to 99.99 % of heat-resistant spores can be eliminated which typically cannot be achieved by pasteurization. UV treatment with the DULCODES LP TL system has no negative impact on the quality, taste or appearance of the sugar syrup.

    Features and Benefits

    • Reliable elimination of spores, yeasts and mould fungus, especially 99.99 % of heat-resistant spores
    • Product quality is unchanged in terms of appearance, taste and aroma
    • Saves energy and money because the UV system takes the place of standard, energy-intensive pasteurisation
    • Low investment costs
    • Hygienic system design: no dead space, surface finsihing < 0.8µm, residual emptying possible, round tubular frame, hygienic design of the control cabinet, etc.
    • Remote control: simple remote monitoring and remote control
    • Optimised flow behaviour ensures even UV radiation of all medium with one UV dose
    • Continuous monitoring of system performance by DVGW/ÖVGW-compliant sensor connection system with calibrated UVC sensor
    • Reduced life cycle costs: Use of long-life VARIO-Flux high output lamps with low energy consumption and high UV yield
    • Turnkey system into which numerous options can be integrated: Pre-filtration and post-filtration, pressure sensors, temperature sensors, IDM flow measurement, butterfly valves for shutting off, sample valves for microbiological testing, control cabinet air conditioning
    • Mapping of the UV dose applied, in conjunction with a flow measurement
    • User-friendly and intuitive: the control for displaying operating statuses and adjusting operating parameters by means of a clear touch panel
    • Precise documentation: all relevant operating data and events are saved and can be simply and conveniently analysed

    Application

    Technical Data

    Downloads

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