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Hydraulic Diaphragm Metering Pump HYDRO Classic

Capacity range of single-head pump: 0.79 - 383 gph (3 – 1,450 l/h), 1,450 - 102 psi

As an extremely robust hydraulic diaphragm metering pump, the HYDRO range meets the most exacting safety requirements. Its modular construction, with either one or two dosing heads, 4 gear ratios, 2 dosing head sizes and 3 dosing head materials, offers a very high degree of flexibility in terms of areas of application.

Product description

For flexible metering with excellent process reliability in the medium pressure range.

The hydraulic diaphragm metering pump HYDRO with its HP2a, HP3a and HP4a product ranges forms an integrated product range with stroke lengths of 15 or 20 mm. This covers the capacity range from 3 to 1450 l/h at 100 – 7 bar. A wide range of drive versions is available for use in areas at risk from explosion with ATEX certification. The Hydro product range is designed to comply with API 675 among others.

Features and Benefits

Excellent process safety and reliability:

  • PTFE multi-layer diaphragm with integral diaphragm rupture warning system
  • Integral hydraulic relief valve
  • Metering reproducibility is better than ± 1% within the 20-100% stroke volume range under defined conditions and with proper installation

Excellent flexibility:

  • The modular construction with single and double-head versions permits a wide range of applications, with the double head designs being operated in push-pull mode
  • It is possible to combine up to 5 metering units, even with different pump capacities, in multiple pump systems
  • 5 different gear ratios are available

Field of application

The following list is a general representation of basically suitable applications for this product. Please contact your personal representative to discuss the use of the product in your individual application.

  • Oil and gas industry
  • Volume-proportional metering of chemicals/additives in the treatment of boiler feed water
  • Metering of reactants and catalysts in the chemical industry
  • Level-dependent metering of auxiliary agents in industrial production engineering, for instance hot wax metering in the production of adhesive strips

    Technical Details

    • Stroke length: 15 mm (HP2a, HP3a), 20 mm (HP4a)
    • Rod force: 2000 N (HP2a), 4200 N (HP3a), 5800 N (HP4a)
    • Stroke volume adjustment range: 0 – 100%
    • Stroke volume adjustment: manually using scaled rotary dial (optionally with electric actuator or control drive)
    • Metering reproducibility is better than ± 1% in the 20 to 100% stroke volume range under defined conditions and with correct installation
    • PTFE multi-layer diaphragm with electrical diaphragm rupture warning / signalling system via a contact
    • Integrated hydraulic relief and bleed valve
    • Wetted materials: PVDF, PTFE+25% carbon, stainless steel 1.4571, Hastelloy C.
    • A wide range of drive versions is available: Three-phase or 1-phase AC motor, motors for use in areas at risk from explosion, different flange designs for use of customer-specific motors
    • Degree of protection: IP 55

    Hydraulic Diaphragm Metering Pump HYDRO HP2a

    Technical data for HYDRO HP2a

    Type

    Capacity at max. back pressure with 1500 rpm motor at 50 Hz

    Capacity at max. back pressure at 60 Hz

    Suction lift

    Perm. pre-pressure suction side

    Suction/discharge side connector

    Shipping weight

    Plunger Ø

    Max. stroke rate

    Max. stroke rate

    gph | l/h

    psi

    ml/stroke

    Strokes/min

    psi

    gph | l/h

    Strokes/min

    ft | m WC

    psi

    inches

    lb | kg

    inch

    * SST version with double ball valve, valve connector on the suction-discharge side with female thread Rp 1/4 and male thread G 3/4 - DN 10

    ** HV design with G1 - DN 15 connector

    100003 *

    0.79 | 3

    1450

    3.0

    60

    1,450

    1.0 | 3.6

    72

    10 | 3.0

    73

    Rp 1/4

    68.3 | 31

    0.63

    100006 *

    1.59 | 6

    1450

    3.0

    125

    1,450

    1.8 | 7.0

    150

    10 | 3.0

    73

    Rp 1/4

    68.3 | 31

    0.63

    100007 *

    1.85 | 7

    1450

    3.0

    150

    1,450

    2.1 | 8.0

    180

    10 | 3.0

    73

    Rp 1/4

    68.3 | 31

    0.63

    100009 *

    2.38 | 9

    1450

    3.0

    187

    1,450

    2.9 | 11.0

    224

    10 | 3.0

    73

    Rp 1/4

    68.3 | 31

    0.63

    100010 *

    2.64 | 10

    1450

    3.0

    212

    -

    -

    -

    10 | 3.0

    73

    Rp 1/4

    68.3 | 31

    0.63

    064007

    1.85 | 7

    928

    3.8

    60

    928

    2.2 | 8.4

    72

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.71

    064015

    3.96 | 15

    928

    3.8

    125

    928

    4.8 | 18.0

    150

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.71

    064018

    4.76 | 18

    928

    3.8

    150

    928

    5.5 | 21.0

    180

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.71

    064022

    5.81 | 22

    928

    3.8

    187

    928

    6.9 | 26.0

    224

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.71

    064025

    6.6 | 25

    928

    3.8

    212

    -

    -

    -

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.71

    040014

    3.7 | 14

    580

    5.7

    60

    580

    4.4 | 16.8

    72

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.87

    040029

    7.66 | 29

    580

    5.7

    125

    580

    9.2 | 34.8

    150

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.87

    040035

    9.25 | 35

    580

    5.7

    150

    580

    11.1 | 42.0

    180

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.87

    040044

    11.62 | 44

    580

    5.7

    187

    580

    13.9 | 52.8

    224

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.87

    040050

    13.21 | 50

    580

    5.7

    212

    580

    -

    -

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    0.87

    025019 **

    5.02 | 19

    363

    7.9

    60

    362

    6.1 | 23.0

    72

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    1.02

    025040 **

    10.57 | 40

    363

    7.9

    125

    362

    12.7 | 48.0

    150

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    1.02

    025048 **

    12.68 | 48

    363

    7.9

    150

    362

    15.3 | 58.0

    180

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    1.02

    025060 **

    15.85 | 60

    363

    7.9

    187

    362

    19.0 | 72.0

    224

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    1.02

    025068 **

    17.97 | 68

    363

    7.9

    212

    -

    -

    -

    10 | 3.0

    73

    G 3/4-10

    68.3 | 31

    1.02

    PVDF version max. 25 bar, PTFE + 25 % carbon; PTFE max.16 bar

    Wetted materials for HYDRO HP2a

    Identity code of material

    Dosing head

    Connection on suction/discharge side

    Seals/ball seat

    Balls

    * Not for areas at risk from explosion

    PVT *

    PVDF

    PVDF

    PTFE/PTFE + 25 % carbon

    Ceramic

    SST

    Stainless steel 1.4571/1.4404

    Stainless steel 1.4581

    PTFE/stainless steel 1.4404

    Ceramic

    TTT

    PTFE + 25% carbon

    PVDF (polyvinylidene fluoride)

    PTFE/PTFE + 25 % carbon

    Ceramic

    Motor data for HYDRO HP2a

    Identity code specification Power supply  Remarks
    S3-phase, IP 55*230 V/400 V50 Hz0.37 kW 
    T3-phase, IP 55*230 V/400 V
    265 V/460 V
    50 Hz
    60 Hz
    0.37 kW
     
    With PTC, speed control range 1:5
    R3-phase, IP 55*230 V/400 V50 Hz0.45 kWWith PTC, speed control range 1:20, with external fan 1-phase 230 V; 50/60 Hz
    V01-phase, IP 55*230 V50 Hz0.37 kWVariable speed stroke control motor with integrated frequency converter
    L23-phase, II 2G Ex de IIC T4 Gb230 V/400 V50 Hz0.37 kWWith PTC, speed control range 1:5
    P23-phase, II 2G Ex de IIC T4265 V/460 V60 Hz0.37 kWWith PTC, speed control range 1:5
    * Three-phase motor according to IEC 60034-1

    Motor data sheets can be requested for more information. Versions 265/460V - 60Hz, special motors or special motor flanges are available on request.

    Information for use in areas at risk from explosion

    Only use pumps with the appropriate labelling in line with the ATEX Directive 2014/34/EC in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label correspond to or are superior to the conditions prevalent in the intended application.

    Hydraulic Diaphragm Metering Pump HYDRO HP3a

    Technical data for HYDRO HP3a

    Type

    Capacity at max. back pressure with 1500 rpm motor at 50 Hz

    Capacity at max. back pressure at 60 Hz

    Suction lift

    Perm. pre-pressure suction side

    Suction/discharge side connector

    Shipping weight

    Plunger Ø

    Max. stroke rate

    Max. stroke rate

    gph | l/h

    psi

    ml/stroke

    Strokes/min

    psi

    gph | l/h

    Strokes/min

    ft | m WC

    psi

    inches

    lb | kg

    inch

    * SST version with double ball valve, valve connector on the suction/discharge side with female thread Rp 3/8, male thread G 3/4-DN 10

    ** HV design (SST only) with G 1 - DN 15 connector

    *** HV design (SST only) with 1 1/4" - DN 20 connector

    100010

    2.64 | 10

    1450

    5.7

    60

    1,450

    3.2 | 12

    72

    10 | 3.0

    73

    Rp 3/8-10

    90.4 | 41

    0.87

    100021 *

    5.55 | 21

    1450

    5.7

    125

    1,450

    6.6 | 25

    150

    10 | 3.0

    73

    Rp 3/8-10

    90.4 | 41

    0.87

    100025 *

    6.6 | 25

    1450

    5.7

    150

    1,450

    7.9 | 30

    180

    10 | 3.0

    73

    Rp 3/8-10

    90.4 | 41

    0.87

    100031 *

    8.19 | 31

    1450

    5.7

    187

    1,450

    9.8 | 37

    224

    10 | 3.0

    73

    Rp 3/8-10

    90.4 | 41

    0.87

    100035 *

    9.25 | 35

    1450

    5.7

    212

    1,450

    -

    -

    10 | 3.0

    73

    Rp 3/8-10

    90.4 | 41

    0.87

    064019 **

    5.02 | 19

    928

    7.9

    60

    928

    6.1 | 23

    72

    10 | 3.0

    73

    G 3/4-10

    90.4 | 41

    1.02

    064040 **

    10.57 | 40

    928

    7.9

    125

    928

    12.7 | 48

    150

    10 | 3.0

    73

    G 3/4-10

    90.4 | 41

    1.02

    064048 **

    12.68 | 48

    928

    7.9

    150

    928

    15.3 | 58

    180

    10 | 3.0

    73

    G 3/4-10

    90.4 | 41

    1.02

    064060 **

    15.85 | 60

    928

    7.9

    187

    928

    19.0 | 72

    224

    10 | 3.0

    73

    G 3/4-10

    90.4 | 41

    1.02

    064068 **

    17.97 | 68

    928

    7.9

    212

    928

    -

    -

    10 | 3.0

    73

    G 3/4-10

    90.4 | 41

    1.02

    040029 ***

    7.66 | 29

    580

    12.0

    60

    580

    9.2 | 35

    72

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.26

    040062 ***

    16.38 | 62

    580

    12.0

    125

    580

    19.7 | 74

    150

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.26

    040074 ***

    19.55 | 74

    580

    12.0

    150

    580

    23.5 | 89

    180

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.26

    040092 ***

    24.31 | 92

    580

    12.0

    187

    580

    29.2 | 110

    224

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.26

    040105 ***

    27.74 | 105

    580

    12.0

    212

    580

    -

    -

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.26

    025048 ***

    12.68 | 48

    363

    17.0

    60

    362

    15.3 | 58

    72

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.5

    025100 ***

    26.42 | 100

    363

    17.0

    125

    362

    31.7 | 120

    150

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.5

    025120 ***

    31.7 | 120

    363

    17.0

    150

    362

    38.0 | 144

    180

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.5

    025150 ***

    39.63 | 150

    363

    17.0

    187

    362

    47.6 | 180

    224

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.5

    025170 ***

    44.91 | 170

    363

    17.0

    212

    362

    -

    -

    10 | 3.0

    73

    G 1-15

    90.4 | 41

    1.5

    PVDF version max. 25 bar, PTFE + 25 % carbon; PTFE max.16 bar

    SST version with double ball valve, valve connector on the suction/discharge side with female thread Rp 3/8, male thread G 3/4-DN 10

    Wetted materials for HYDRO HP3a

    Identity code of material

    Dosing head

    Connection on suction/discharge side

    Seals/ball seat

    Balls

    * Not for areas at risk from explosion

    PVT *

    PVDF

    PVDF

    PTFE/PTFE + 25 % carbon

    Ceramic

    SST

    Stainless steel 1.4571/1.4404

    Stainless steel 1.4581

    PTFE/ZrO2 (DN 15/DN20 stainless steel 1.4404)

    Ceramic

    TTT

    PTFE + 25% carbon

    PVDF (polyvinylidene fluoride)

    PTFE/PTFE + 25 % carbon

    Ceramic

    Motor data for HYDRO HP3a

    Identity code specification Power supply  Remarks
    S3-phase, IP 55*230 V/400 V50 Hz0.75 kW 
    T3-phase, IP 55*230 V/400 V
    265 V/460 V
    50 Hz
    60 Hz
    0.75 kW
     
    With PTC, speed control range 1:5
    R3-phase, IP 55*230 V/400 V50 Hz0.75 kWWith PTC, speed control range 1:20, with external fan 1-phase 230 V; 50/60 Hz
    V01-phase, IP 55*230 V50 Hz0.75 kWVariable speed stroke control motor with integrated frequency converter
    L23-phase, II 2G Ex de IIC T4230 V/400 V50 Hz0.75 kWWith PTC, speed control range 1:5
    P23-phase, II 2G Ex de IIC T4265 V/460 V60 Hz0.75 kWWith PTC, speed control range 1:5
    * 3-phase AC motor in accordance with IEC 60034-1

    Motor data sheets can be requested for more information. 265/460V - 60Hz versions, special motors or special motor flanges are available on request.

    Information for use in areas at risk from explosion

    Only use pumps with the appropriate labelling in line with the ATEX Directive 2014/34/EC in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label correspond to or are superior to the conditions prevalent in the intended application.

    Hydraulic Diaphragm Metering Pump HYDRO HP4a

    Technical data for HYDRO HP4a

    Type

    Capacity at max. back pressure with 1500 rpm motor at 50 Hz

    Capacity at max. back pressure at 60 Hz

    Suction lift

    Perm. pre-pressure suction side

    Suction/discharge side connector

    Shipping weight

    Plunger Ø

    Max. stroke rate

    Max. stroke rate

    gph | l/h

    psi

    ml/stroke

    Strokes/min

    psi

    gph | l/h

    Strokes/min

    ft | m WC

    psi

    inches

    lb | kg

    inch

    400071

    18.76 | 71

    580

    25.1

    71

    580

    22 | 85

    86

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    1.57

    400105

    27.74 | 105

    580

    25.1

    103

    580

    33 | 126

    124

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    1.57

    400140

    36.99 | 140

    580

    25.1

    136

    580

    44 | 168

    164

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    1.57

    400190

    50.2 | 190

    580

    25.1

    188

    580

    49 | 188

    225

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    1.57

    400220

    58.12 | 220

    580

    25.1

    214

    580

    -

    -

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    1.57

    250130

    34.35 | 130

    363

    42.4

    71

    363

    41 | 155

    86

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    2.05

    250190

    50.2 | 190

    363

    42.4

    103

    363

    61 | 230

    124

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    2.05

    250250

    66.05 | 250

    363

    42.4

    136

    363

    79 | 300

    164

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    2.05

    250350

    92.47 | 350

    363

    42.4

    188

    363

    111 | 420

    225

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    2.05

    250400

    105.68 | 400

    363

    42.4

    214

    -

    -

    -

    10 | 3

    15

    G 1 1/2-25

    152.1 | 69

    2.05

    160210

    55.48 | 210

    232

    62.3

    71

    232

    66 | 250

    86

    10 | 3

    15

    G 1 1/2-25

    167.5 | 76

    2.48

    160300

    79.26 | 300

    232

    62.3

    103

    232

    95 | 360

    124

    10 | 3

    15

    G 1 1/2-25

    167.5 | 76

    2.48

    160400

    105.68 | 400

    232

    62.3

    136

    232

    127 | 480

    164

    10 | 3

    15

    G 1 1/2-25

    167.5 | 76

    2.48

    160550

    145.31 | 550

    232

    62.3

    188

    232

    174 | 660

    225

    10 | 3

    15

    G 1 1/2-25

    167.5 | 76

    2.48

    160625

    165.13 | 625

    232

    62.3

    214

    -

    -

    -

    10 | 3

    15

    G 1 1/2-25

    167.5 | 76

    2.48

    100330

    87.19 | 330

    145

    100.4

    71

    145

    106 | 400

    86

    10 | 3

    15

    G 2-32

    191.7 | 87

    3.15

    100480

    126.82 | 480

    145

    100.4

    103

    145

    153 | 580

    124

    10 | 3

    15

    G 2-32

    191.7 | 87

    3.15

    100635

    167.77 | 635

    145

    100.4

    136

    145

    201 | 760

    164

    10 | 3

    15

    G 2-32

    191.7 | 87

    3.15

    100880

    232.5 | 880

    145

    100.4

    188

    145

    277 | 1,050

    225

    10 | 3

    15

    G 2-32

    191.7 | 87

    3.15

    101000

    264.2 | 1,000

    145

    100.4

    214

    -

    -

    -

    10 | 3

    15

    G 2-32

    191.7 | 87

    3.15

    070465

    122.85 | 465

    102

    138.7

    71

    102

    148 | 560

    86

    10 | 3

    15

    G 2 1/4-40

    211.6 | 96

    3.7

    070670

    177.01 | 670

    102

    138.7

    103

    102

    213 | 805

    124

    10 | 3

    15

    G 2 1/4-40

    211.6 | 96

    3.7

    070890

    235.14 | 890

    102

    138.7

    136

    102

    283 | 1,070

    164

    10 | 3

    15

    G 2 1/4-40

    211.6 | 96

    3.7

    071230

    324.97 | 1,230

    102

    138.7

    188

    102

    383 | 1,450

    225

    10 | 3

    15

    G 2 1/4-40

    211.6 | 96

    3.7

    071400

    369.88 | 1,400

    102

    138.7

    214

    -

    -

    -

    10 | 3

    15

    G 2 1/4-40

    211.6 | 96

    3.7

    PVDF version max. 25 bar, PTFE + 25 % carbon; PTFE max.10 bar

    Wetted materials for HYDRO HP4a

    Identity code of material

    Dosing head

    Connection on suction/discharge side

    Seals

    Valve seats

    Valve balls up to DN 25

    Valve plates/valve springs

    * Not for areas at risk from explosion

    PVT *

    PVDF

    PVDF

    PTFE

    PTFE + 25% carbon

    Glass

    Ceramic/E-CTFE

    SST

    Stainless steel 1.4404

    Stainless steel 1.4404

    PTFE

    PTFE

    Stainless steel 1.4401

    Stainless steel 1.4404/Hastelloy C

    TTT

    PTFE + 25% carbon

    PVDF (polyvinylidene fluoride)

    PTFE

    PTFE + 25% carbon

    Glass

    Ceramic/E-CTFE

    Motor data for HYDRO HP4a

    Identity code specification Power supply  Remarks
    S3-phase, IP 55*230 V/400 V50 Hz1.1 kW 
    T3-phase, IP 55*230 V/400 V
    265 V/460 V
    50 Hz
    60 Hz
    1.1 kW
     
    With PTC, speed control range 1:5
    R3-phase, IP 55*230 V/400 V50 Hz1.5 kWWith PTC, speed control range 1:20, with external fan 1-phase 230 V; 50/60 Hz
    V03-phase, IP 55*400 V50 Hz1.5 kWVariable speed stroke control motor with integrated frequency converter
    L23-phase, II 2G Ex de IIC T4 Gb230 V/400 V50 Hz1.1 kWWith PTC, speed control range 1:5
    P23-phase, II 2G Ex de IIC T4265 V/460 V60 Hz1.1 kWWith PTC, speed control range 1:5
    * 3-phase AC motor in accordance with IEC 60034-1

    Motor data sheets can be requested for more information. 265/460V - 60Hz versions, special motors or special motor flanges are available on request.

    Information for use in areas at risk from explosion

    Only use pumps with the appropriate labelling in line with the ATEX Directive 2014/34/EC in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label correspond to or are superior to the conditions prevalent in the intended application.

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    Overview

    For flexible metering with excellent process reliability in the medium pressure range.

    The hydraulic diaphragm metering pump HYDRO with its HP2a, HP3a and HP4a product ranges forms an integrated product range with stroke lengths of 15 or 20 mm. This covers the capacity range from 3 to 1450 l/h at 100 – 7 bar. A wide range of drive versions is available for use in areas at risk from explosion with ATEX certification. The Hydro product range is designed to comply with API 675 among others.

    Features and Benefits

    Excellent process safety and reliability:

    • PTFE multi-layer diaphragm with integral diaphragm rupture warning system
    • Integral hydraulic relief valve
    • Metering reproducibility is better than ± 1% within the 20-100% stroke volume range under defined conditions and with proper installation

    Excellent flexibility:

    • The modular construction with single and double-head versions permits a wide range of applications, with the double head designs being operated in push-pull mode
    • It is possible to combine up to 5 metering units, even with different pump capacities, in multiple pump systems
    • 5 different gear ratios are available

    Application

    Technical Data

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