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Metering and emptying station DULCODOS SAFE-IBC

Storage and drainage of chemical totes up to 265 gallons (1,000 l) – metering of chemicals up to 265 gph (1,000 l/h)

The metering and emptying station DULCODOS SAFE-IBC provides your process with chemicals interruption-free. The system conforms to chemical compatibility requirements for a safe and innovative solution for storage and injection.

Product description

Safety as a priority with the reliable metering of liquid chemicals.

DULCODOS SAFE-IBC is a special metering and emptying station for chemical totes with nearly complete emptying of the entire tote volume.

The customer positions and secures the tote on the respective installation surface of the retaining tank, which is slightly inclined towards the outlet. Using leak-proof safety couplings and hoses, the tote is connected to an intermediate tank of approximately 53 gallons (200 litres) fitted to the left side of the retaining tank.

This buffer volume ensures an uninterrupted process when changing the tote. The visual level indicator and a level measurement function with alarm message also allow tote changes to be planned more efficiently. The station is equipped with an inspection opening for maintenance purposes.

To ensure reliable metering, a compact metering station can be integrated in the front of the intermediate tank depending on process requirements. This is equipped either with one or two solenoid metering pumps or with one motor-driven metering pump.

Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

Features and Benefits

  • Maximum operating safety
  • Excellent process reliability due to interruption-free metering in the process
  • Secure installation of an IBC on a special roll-under collection pan construction. Any drops are reliably collected and cannot escape at the installation site
  • Almost complete residual drainage of the IBC
  • Intermediate tank with a volume of approx. 200 litres combined with an integrated metering station
  • Collection pan and intermediate tank both have DIBt approval Z-40.21-585
  • Special designs for installation in earthquake zones 1 to 3 in accordance with DIN 4149
  • Special design with protective housing for outdoor installation on request

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    Safe handling and optimal dosing of liquid chemicals

Field of application

The following list is a general representation of basically suitable applications for this product. Please contact your personal representative to discuss the use of the product in your individual application.

  • Metering of liquids in chemical and industrial production
  • Drinking water treatment
  • Cooling water treatment
  • Food & beverage
  • Electroplating
  • Paper industry

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    Technical Details

    • Robust welded construction of the PE-HD collection pan with a total volume of 343 gallons (1,300 litres)
    • Internal steel-reinforced PE-HD bracing on all sides
    • PE-HD intermediate tank holding approx. 53 gallons (200 litres)
    • For indoor installation at a temperature of up to 95 °F (35 °C) (temporarily up to 104 °F (40°C))
    • Outer dimensions approx. 1840 x 1850 x 2098 mm (W x D x H)
    • For chemicals with a density of up to max. 4 lb (1.8 kg)/dm3
    • The installation base of the tote, which is inclined forwards, measures approximately 1010 x 1620 (W x D) with a grill (polyester resin/epoxy-glass resin) on a special load-bearing structure to withstand a maximum load of 2000 kg (4,400 lbs). There is a stop rail at the rear of the station and a fixing block at the front.
    • Pallet substructure to roll under collection pan with a height of approx. 100 mm
    • Special designs for installation in earthquake zones 1 to 3 in accordance with DIN 4149, see design versions
    • Connection of the tote to the intermediate tank or standpipe:
      • Dual-acting PP/ FKM quick-release couplings, PP/EPDM options available and for special media
      • Secure storage of the connection once uncoupled from the tote in a recessed collection tray at the front
      • PVC spiral hose with wire coil, also available in a PE material version as an option
    • The intermediate tank or the standpipe act as a compensation vessel for the volume of the tote, with the principle of equalization pipes ruling out the possibility of overfilling.
    • Standard equipment of the intermediate tank and standpipe:
      • drain connector with shut-off valve for the tote’s hose connector
      • suction-side connector to the metering station with shut-off valve
      • connection for return of the pressure relief line
      • visual level indicator
      • continuous level measurement by liquid level sensors with alarm message
      • screw lid acts as an inspection opening.
      • ventilation and bleed connectors
    • Chemical injection systems for all solenoid metering pumps and motor-driven metering pumps up to Sigma/ 3 can be integrated: with ProSIP or PES standard package designs.
    • Chemical injection systems ProSIP, PES or customer-specific designs can be set up with side wall mounting or floor installation and associated connection hoses
    • Fittings and seals in PVC/FKM, PVC/EPDM options available, special versions for special media
    • Also available as a mirror-image design
    • A chemical vapour barrier with a vapour recovery line to the tote can be added to the intermediate tank for outgassing media
    • A liquid level measurement with radar sensor or ultrasound sensor can be used as an option

    Design versions

    Order no.

    DULCODOS SAFE-IBC 200 l PE standard FKM

    1106230

    DULCODOS SAFE-IBC 60 l PE standpipe FKM

    1106231

    DULCODOS SAFE-IBC 200 l PE standard mirror-inverted FKM

    1106232

    DULCODOS SAFE-IBC 60 l PE standpipe mirror-inverted FKM

    1106233

    DULCODOS SAFE-IBC 200 l PE standard EPDM

    1114974

    DULCODOS SAFE-IBC 60 l PE standpipe EPDM

    1114975

    DULCODOS SAFE-IBC 200 l PE standard mirror-inverted EPDM

    1114976

    DULCODOS SAFE-IBC 60 l PE standpipe mirror-inverted EPDM

    1114977

    DULCODOS SAFE-IBC 200 l PE earthquake zones FKM

    1114978

    DULCODOS SAFE-IBC, 200 l PE mirror image, earthquake zones FKM

    1114979

    DULCODOS SAFE-IBC 200 l PE earthquake zones EPDM

    1114980

    DULCODOS SAFE-IBC, 200 l PE mirror image, earthquake zones EPDM

    1114981

    Options

    Order no.

    * Also order binding agent depending on medium

    Design for outgassing media FKM *

    1106613

    Design for outgassing media EPDM *

    1114982

    Binding agent PURACARB Media 0.6 litres

    1044341

    Binding agent PURACARB AM Media 0.6 litres

    1044344

    Binding agent PK 2050 0.6 litres

    1044345

    Binding agent CHLOROSORB ULTRA Media 0.6 litres

    1044346

    Binding agent PURAFIL SP Media 0.6 litres

    1044347

    Binding agent Purafil SP mix Media

    1109584

    Liquid level measurement with radar sensor DULCOLEVEL to PLC

    1126054

    Liquid level measurement with radar sensor DULCOLEVEL to gamma/ X

    1126055

    Level measurement with ultrasonic sensor

    1107079

    Leakage sensor Maximat® LWC BX

    1080055

    PE hose groove cover

    1029217

    Design for outgassing media FKM

    1120990

    Design for outgassing media EPDM

    1130580

    Spare Parts

    Order no.

    * Dry-closing coupling to IBC provided by the customer

    ** Full replacement of consumables (recommended after 3 years of use at the latest)

    IBC coupling DN 25 PP / FKM *

    1106580

    IBC coupling DN 25 PP / EPDM *

    1111534

    IBC coupling DN 25 PP / FFKM or PTFE for special media *

    1120703

    IBC coupling DN 25 1.4401 / FKM for special media *

    1120704

    IBC coupling DN 25 PP / FKM *

    1126663

    IBC coupling DN 25 PP / EPDM *

    1114551

    IBC coupling DN 25 PP / FFKM or PTFE for special media *

    1114552

    Hose PVC DN 25 - 1 m

    1029382

    Hose PE DN 25 - 1 m

    1118254

    Hose PVC DN 25 - 1 m

    1126175

    Float switch / level measurement (4 items in total fitted)

    142086

    Set of fittings / seals, fluorocarbon, SAFE-IBC **

    1107550

    Set of fittings / seals, EPDM, SAFE-IBC **

    1107551

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    Overview

    Safety as a priority with the reliable metering of liquid chemicals.

    DULCODOS SAFE-IBC is a special metering and emptying station for chemical totes with nearly complete emptying of the entire tote volume.

    The customer positions and secures the tote on the respective installation surface of the retaining tank, which is slightly inclined towards the outlet. Using leak-proof safety couplings and hoses, the tote is connected to an intermediate tank of approximately 53 gallons (200 litres) fitted to the left side of the retaining tank.

    This buffer volume ensures an uninterrupted process when changing the tote. The visual level indicator and a level measurement function with alarm message also allow tote changes to be planned more efficiently. The station is equipped with an inspection opening for maintenance purposes.

    To ensure reliable metering, a compact metering station can be integrated in the front of the intermediate tank depending on process requirements. This is equipped either with one or two solenoid metering pumps or with one motor-driven metering pump.

    Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

    Features and Benefits

    • Maximum operating safety
    • Excellent process reliability due to interruption-free metering in the process
    • Secure installation of an IBC on a special roll-under collection pan construction. Any drops are reliably collected and cannot escape at the installation site
    • Almost complete residual drainage of the IBC
    • Intermediate tank with a volume of approx. 200 litres combined with an integrated metering station
    • Collection pan and intermediate tank both have DIBt approval Z-40.21-585
    • Special designs for installation in earthquake zones 1 to 3 in accordance with DIN 4149
    • Special design with protective housing for outdoor installation on request

    Video

    Application

    Technical Data

    Downloads

    Find local ProMinent representative

    Contact us

    ProMinent Fluid Controls, Inc.


    sales-us@prominent.com

    +1 412-787-2484   
    sales-us@prominent.com Send request    

    »We are looking forward to your enquiry.«

    +1 412-787-2484 

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